Foundry facilities - investment and sand castings

	Facility New (2000) 18,000 Square Foot (150’ X 120’) Metal Construction 1,850 Square Foot Office and Engineering
	Wax Injection and Assembly 5500 Square Foot Environmentally Controlled Including Wax and Shelling Five Pattern Wax Injection Machines Including Dedicated Soluble Machine Two Wax Assembly Workstations

	Shelling - Non Reactive Alloys Primary Slurry - 36” Rotating Rainfall Primary Stucco Backup Slurry - 36” Rotating Rainfall Secondary Stucco Fluidized Bed Backup Stucco	Shelling - Reactive Alloys Primary Slurry - 24” Vacuum Rotating Rainfall Barrel Primary Stucco Backup Slurry - 24” Rotating 24” Fluidized Bed Backup Stucco
	Hand Dipping - Unimate Robotic Dipping - Cart/Conveyor Drying Autoclave Dewax System
	Sand Production Palmer Continuous Mixer Three Part Phenolic Urethane Binder System Cope and Drag, Match Plate, and Loose Patterns
	Melting
	Coreless Induction 400 lb. Box Tilt No. 80 Crucible Drop Coil	Vacuum Consumable Electrode Two Units - Reactive Metals 80 lbs. Titanium Capacity
	Alloys Poured: Steel, Stainless Steel, Grey Iron, Nickel Base, Cobalt Base, Copper Base, Aluminum, Titanium

3D Systems Thermojet Solid Modeling System and CAD Software

Can produce 3-D wax models from a CAD drawing that investment cast in any alloy.

Can create tooling models from a CAD drawing of a part that can be investment cast.

Can create an infinite number of revisions without changing tooling.

Jarrell Ash Vacuum Spectrometer w/Ward Software Control System

48 Element Channels

Base Metals include: Iron, Nickel, Copper, Aluminum, Cobalt and Titanium.

Leco Carbon Determinator

Very accurate analysis of carbon content in metal

Non Destructive Testing

Krautkramer-Branson USN-50 Ultrasonic Flaw Detection Equipment

Liquid Penetrant Examination

Visual Inspection

Leak Testing

Outsourced Radiographic and Magnetic Particle Testing

Heat Treating - Static to 2200 Deg. F - Water and Air Quench - Atmosphere Controlled and HIP Outsourced
Welding - SMAW, GMAW, GTAW, Brazing and Vacuum Weld Bubble
Cleaning - Steel and Stainless Shot Blasting, Abrasive Grit and Glass Bead, Chemical Leaching and Passivation