No Bake Sand Casting |
Sand molds are created using a wood, metal or plastic pattern. The pattern can be a dump box, match plate, or a loose piece. Sand is mixed with a urethane binder in a high speed mixer. This sand is deposited into box containing the pattern and all essential gating, risers and chills for pouring. The sand mixture sets up hard in a few minutes and the mold is removed from the pattern. Cores for forming internal passages in the castings are made using the same process. | |
The molds and cores are cleaned and sprayed with a refractory coating. This coating shields the molten metal from direct contact with the sand and seals the sand grain for better surface finish. | |
Cores are carefully placed into the molds. The molds are then closed and are ready for pouring. |
Next Step: Melting and Pouring
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Diversified Metalsmiths, Inc. 2001